China Ceramic Alumina Tube manufacturer

Large Alumina Ceramic Tube , Ceramic Tube Insulator Thermal Insulation

Product Details:
Place of Origin: China
Brand Name: Jinghui Ceramics
Certification: RoHS, REACH, ISO
Model Number: JH.ZRCP.001
Payment & Shipping Terms:
Minimum Order Quantity: 100 piece per order
Price: Negotiable
Packaging Details: Bags with export carton
Delivery Time: 5~6 weeks
Payment Terms: T/T, Western Union, MoneyGram, Paypal, , L/C
Supply Ability: 100000 sets per month

Detail Information

Product Name: Zirconia Ceramic Pipe Material: Zirconium Oxide Ceramic
Type: Advanced Ceramic Parts Color: Pure White
Size: 50mm X 200mm Feature: High Accuracy, Low Thermal Conductivity
Tolerance: As Design Drawing Or OEM Shape: Customized Designs
Surface Treatment: Diamond-polished Application: Industrial Ceramic
High Light:

high alumina ceramic tube

,

porous ceramic tubes

Product Description

Large size Thermal Insulation Zirconium Oxide ZrO2 Zirconia Ceramic Pipe

Benefits of zirconia ceramic pipe:

1. Very high wear resistance, much higher 276 times than stainless steel

2. Higher density than most of technical ceramics, over than 6 g/cm3

3. Very high mechanical strength , hardness ver than 1300 MPa for Vicker

4. Heat resistance and can withstand higher temperatures up to 2400°

5. Very low thermal conductivity, less than 3 W/m.k at room temperature

6. Similar coefficient of thermal expansion as stainless steel

7. Exceptional fracture toughness reaches up to 8 Mpa m1/2

8. High chemical resistance, aging resistance and not rust forever

9. Resistance to molten metals due to an extraordinary melting point

Specification of the ceramic pipe:

Material available Zirconia (ZrO2),  Alumina(Al2O3), Silicon carbide(SiO2), Silicon nitride(Si3N4)
Forming methods Dry pressed, Ceramic injection molding, Hot pressed, ISO pressed
Available types Flanged tubes, slotted tubes, one-end closed tubes, square tubes
Specification OD can be from 1 to 50mm, length can be from 10mm to 500mm
Precision processing CNC machining, Precision grinding, Polishing, Lapping, 
Tolerance The tolerance of OD and ID can be 0.001mm,  the tolerance of length can be 0.001mm
Surface quality Free of cracks, foreign contamination, mirror surface better than Ra0.1
Key parameters Roughness to be 0.02mm, Parallelism to be 0.001mm
 

Description of zirconia ceramic pipe:

We manufacture a wide range of dimensions zirconia ceramic pipe from OD2mm to OD100mm in different grades of zirconium oxide

All these zirconia ceramic pipes offer high fracture toughness, high wear resistance, corrosion resistance, low thermal conductivity and so on.  So zirconia ceramic pipes can be used in various severe service conditions.

Many of these zirconia ceramic pipes are used in precise assembly devices, like a ceramic plunger, sensor parts in automation, ceramic cup ring for oil printer, so further precision processing is needed via fine grinding, CNC machining and polishing. With in-house comprehensive types of equipment, we are capable of control the critical parameters very well.
Besides zirconia ceramic pipes, we also manufacture a wide range of ceramic valve seat, ceramic plunger, ceramic wire guides and various complicated zirconia structural ceramic parts.

 

Application of zirconia ceramic parts:

1.Precision ball valve (balls and seats)          2.Pump seals, valves and impellors     3.High density grinding media
4.Oxygen sensors                                          5.Thread/yarn/wire guides                    6.Fuel cell membranes
7.Cutting blades                                             8.Radiofrequency heating susceptors     9.Medical prostheses


10.Metrology components

Gallery of zirconia ceramic components

We produce various zirconia ceramic components in different materials with a special design.

Large  Alumina Ceramic Tube , Ceramic Tube Insulator Thermal Insulation 0  Large  Alumina Ceramic Tube , Ceramic Tube Insulator Thermal Insulation 1  Large  Alumina Ceramic Tube , Ceramic Tube Insulator Thermal Insulation 2

 
    

          
Datasheet of Technical ceramics

Property Units Material
99.5% alumina 99%alumina 95% alumina ZrO2
(Y-TZP)

ZrO2

(TTZ)

Density g/cm3 ≥3.85 ≥3.80 ≥3.60 ≥5.95 ≥5.72
Water absorption % 0 0 0 0 0
Hardness HV 1700 1700 1500 1300 900
Flexural strength Mpa ≥379 ≥338 ≥320 ≥1200 ≥1200
Compressive strength Mpa ≥2240 ≥2240 ≥2000 ≥1990 1750
Fracture toughness Mpa m1/2 4-5 4-5 3-4 6.5-8 11
Max. service
temperature
1675 1600 1450 1000  
CTE 1×10 -6 /℃ 6.5~8.0 6.2~8.0 5.0~8.0 8.0~9.5 10.2
Thermal shock T(℃) ≥250 ≥200 ≥220 ≥300 350
Thermal conductivity(25℃) W/m.k 30 29 24 3 3
Volume resistivity ohm.cm          
25℃ >1 x 10 14 >1 x 10 14 >1 x 10 14 >1 x 10 11 >1 x 10 11
300℃ 1 x 10 12 8 x 10 11 10 12 -10 13 1 x 10 10 1 x 10 10
500℃ 5 x 10 10 2 x 10 9 1 x 10 9 1 x 10 6 1 x 10 6
Insulation strength KV/mm 19 18 18 17 20
Dielectric constant(1Mhz) (E) 9.7 9.5 9.5 29 28

 


Manufacturing flow chart of technical ceramic parts

We have in-housing comprehensive manufacturing types of equipment, including forming, sintering, CNC machining,

precision grinding, laser cutting and so on, it helps us to control the quality very well, also it greatly benefits cost control.

Large  Alumina Ceramic Tube , Ceramic Tube Insulator Thermal Insulation 3

 

 

Packaging proposal and transportation solutions

1. We will keep the ceramic parts inside the inner package to be fixed without moving, then it will prevent them from collision each other,

to avoid any cause any chippings during transportation.

2. In addition, the inside of the outer carton will be filled with sufficient protective kinds of stuff.

 

Large  Alumina Ceramic Tube , Ceramic Tube Insulator Thermal Insulation 4


 
 

Why choose us?


★ 10+ Years of manufacturing experience in OEM, ODM                        ★ Powerful R&D, mass production capability
★ In-house comprehensive manufacturing types of equipment               ★ Rigorous quality control system and processes
★ Surpassing pre-sales and after-sales service                                       ★ Abide all orders as the first priority


 

FAQs(Frequently asked questions)


Q1. Are you a factory or trading company?
A: We are a manufacturer. You are welcome to visit our factory.
Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.
Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours
Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.
Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.
Q6: How to ensure quality?
A: The dimension out of any batch will be carried out sampling inspection per international AQL standard. A 100% cosmetic inspection will be done.
Q7: What other products are you dealing with?
A: We focus on a variety of ceramic tubes, ceramic substrates, ceramic sheets, textile ceramics besides metalized ceramics.

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