China Ceramic Alumina Tube manufacturer

CNC Machining Industrial Ceramic Products Polished Surface Treatment High Strength

Product Details:
Place of Origin: China
Brand Name: Jinghui Ceramics
Certification: RoHS, REACH, ISO
Model Number: JH.ZRCP.001
Payment & Shipping Terms:
Minimum Order Quantity: 1 piece per order
Price: Negotiable
Packaging Details: Individually packed with export carton
Delivery Time: 4~5 weeks after receiving the order
Payment Terms: T/T, Western Union, Paypal, Credit Card
Supply Ability: 100000 pieces per month

Detail Information

Product Name: Zirconia Ceramic Parts Material: Zirconium Oxide Ceramic
Type: Technical Ceramic Parts Color: Pure White, Yellow, Black
Size: Up To 500 Mm X 800 Mm Feature: High Accuracy, Low Thermal Conductivity
Tolerance: As Design Drawing Or OEM Shape: Various Customized Designs
Surface Treatment: Diamond - Like Polished Application: Industrial Ceramic Components
High Light:

zirconium oxide ceramic

,

zirconia alumina ceramic

Product Description

High Precision CNC Machining YSZ ZrO Zirconia Ceramic Parts for Industrial

Zirconia ceramic parts are made of zirconium oxide ceramics which is a kind of strongest technical ceramic material with exceptional strength, high toughness, and superb reliability. These outstanding characteristics result in excellent resistance to wear and corrosion.

We have been offering a selection of partially stabilized zirconia, including Y-TZP( yttria-stabilized), MSZ ( magnesia stabilized ), CSZ– (ceria stabilized). Each stabilized zirconia provides unique and specific properties that meet the demands of extreme applications found in many industries.
With our production capability through CNC, precision grinding machines,  we are able to provide many different level precision zirconia ceramic parts to meet customers' high precision assembly needs.

 

Specification of zirconia ceramic parts: 

Material option: zirconia (ZrO2), alumina (Al2O3), silicon carbide(SiC), silicon nitride(Si3N4), Steatite

Dimensional capability: Max. OD to be 500 mm, Max. length: 800mm

Tolerance: OD best to be 0.005 mm, overall length to be 0.01 mm

Roughness

Better than Ra 0.1

Roundness

Best to be 0.005 mm

Surface treatment: Polished, Glazed, Metalized availability

Cosmetic quality: Smooth surface without no contamination, deformation, and crack

 

Main features of zirconia ceramic parts

1.High density:  over 6 g/cm3, which makes it the densest body of the ceramic products
2.High hardness: over 9 on Mohs scale, diamond being 10, with a satin-smooth surface finish
3.High toughness: over 1200 MPa, approx. 4 times in comparison with 95% alumina
4. Excellent wear resistance, it's much better than aluminum oxide ceramics with longer life cycle
5. Low thermal conductivity:  less than 3 W/m.k at ambient temperature, so it's an ideal thermal material

6. Good chemical and corrosion resistance, it's equivalent to above 99% alumina

 

Application of zirconia ceramic parts:

Various wear parts for wear applications, Valves & pump components, Ceramic plain, balls and roller bearing, Tubes, fixtures, etc. for High temperature, Thermal insulation components

 

 

Gallery of zirconia ceramic parts

We produce various of zirconia ceramic parts, including zirconia ceramic seal ring, ceramic shaft, ceramic air nozzle, ceramic bushings, ceramic rod, ceramic bar, ceramic plunger, and so on.
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Datasheet of Technical ceramics

Property Units Material
99.5% alumina 99%alumina 95% alumina ZrO2
(Y-TZP)

ZrO2

(TTZ)

Density g/cm3 ≥3.85 ≥3.80 ≥3.60 ≥5.95 ≥5.72
Water absorption % 0 0 0 0 0
Hardness HV 1700 1700 1500 1300 900
Flexural strength Mpa ≥379 ≥338 ≥320 ≥1200 ≥1200
Compressive strength Mpa ≥2240 ≥2240 ≥2000 ≥1990 1750
Fracture toughness Mpa m1/2 4-5 4-5 3-4 6.5-8 11
Max. service
temperature
1675 1600 1450 1000  
CTE 1×10 -6 /℃ 6.5~8.0 6.2~8.0 5.0~8.0 8.0~9.5 10.2
Thermal shock T(℃) ≥250 ≥200 ≥220 ≥300 350
Thermal conductivity(25℃) W/m.k 30 29 24 3 3
Volume resistivity ohm.cm          
25℃ >1 x 10 14 >1 x 10 14 >1 x 10 14 >1 x 10 11 >1 x 10 11
300℃ 1 x 10 12 8 x 10 11 10 12 -10 13 1 x 10 10 1 x 10 10
500℃ 5 x 10 10 2 x 10 9 1 x 10 9 1 x 10 6 1 x 10 6
Insulation strength KV/mm 19 18 18 17 20
Dielectric constant(1Mhz) (E) 9.7 9.5 9.5 29 28

 


Manufacturing flow chart of technical ceramic parts

We have in-housing comprehensive manufacturing types of equipment, including forming, sintering, CNC machining,

precision grinding, laser cutting, and so on, it helps us to control the quality very well, also it greatly benefits cost control.

CNC Machining Industrial Ceramic Products Polished Surface Treatment High Strength 4

 

 

Packaging proposal and transportation solutions

1. We will keep the ceramic parts inside the inner package to be fixed without moving, then it will prevent them from collision each other,

to avoid any cause any chippings during transportation.

2. In addition, the inside of the outer carton will be filled with sufficient protective kinds of stuff.

 

CNC Machining Industrial Ceramic Products Polished Surface Treatment High Strength 5


 

 

Why choose us?


★ 10+ Years of manufacturing experience in OEM, ODM                        ★ Powerful R&D, mass production capability
★ In-house comprehensive manufacturing types of equipment               ★ Rigorous quality control system and processes
★ Surpassing pre-sales and after-sales service                                       ★ Abide all orders as the first priority


 

FAQs(Frequently asked questions)


Q1. Are you a factory or trading company?
A: We are a manufacturer. You are welcome to visit our factory.
Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.
Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours
Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.
Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.
Q6: How to ensure quality?
A: The dimension out of any batch will be carried out sampling inspection per international AQL standard. A 100% cosmetic inspection will be done.
Q7: What other products are you dealing with?
A: We focus on a variety of ceramic tubes, ceramic substrates, ceramic sheets, textile ceramics besides metalized ceramics.

 

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